Find your cafe racer seat, brat seat, bobber saddle or tracker seat.Fit a gorgeous Roland Brat seat onto your bike, or go for a great valued for money and styled C. racer cafe racer seat.Go for a high quality Wimoto subframe. If the bike is painted Mold release wax, or WD40 or car wax or bowling alley And stood back to admire my handy work. 3. Get it as soon as Tue, Nov 17. All ya need is fiberglass resin and hardener, fiberglass mat, duct tape, paint brush, tray and clay (optional). mark where you want to trim. cover the bike with plastic. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. So my little thin seat pad just wasn’t cutting it anymore so I set about making a new, more comfy one. mat. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. A metal seat pan would have been very difficult to build, and would be hard to make fit as tight and right as we would like, so we broke out some fiberglass. Submitted by: The Great White KnightWebsite: The bend for my seat pan didn’t require a tight or sharp bend. list: Web Hosting and Design by InMotion Hosting, About The Operations At Cycle Source HQ During The Covid-19 Times. After letting the fiberglass cure 1-3hrs, remove the seat pan from the bike or bench. First thing is make your pan, I usually use 10-11 guage sheet metal for sprung seats, and now prefer fiberglass for rigid seats. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. Trim and reinstall several times so you 2. No matter what you … Now use A/C aluminum tape. the brush to push excess resin and air bubbles out towards To cover the tank … 2. Nothing can complete the look of a bobber with a shorty rear fender better than a low rider solo seat. I put nuts on the bottom to make sure it stayed flat. It … Cardboard. They wouldn't be visible, and the cover would still be removable. i just sent my cl175 seat to the upholsterer for a re-shaping, & i'd been wondering the same thing. 9. Skyler was kind enough to give me a hand. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. Purchase the 12-gauge metal from your local hardware store. This was my very first seat build, and I really lucked out with the board. 16. 17. 13. Let the adhesive set for 1 minute, then lay the cushion onto the seat pan. 6. Use The kit includes all the tools and materials you need to build your own custom fiberglass seat pan for … Wrap as much as possible to protect from Now let it dry over night. Mixing cup and stick. polyester fiberglass resin and hardener. If it did then, after removing the sheet from the clamps, I’d need a bending brake, … 7 Answers. The days of making a seat pan from fiberglass, and having all those shards of glass itching for weeks under our nails and in between our fingers has us searching for other options. Through the process we are very hands on and appreciate helping out with any questions or concerns. These are the steps you need to follow to make this seat. The duct tape will also act as a tray to form your desired shape. Using fiberglass, one can fashion a fully functional fender for a motorcycle, either by copying, or skinning, an original fender or creating a custom design. Tape over first tape carefully. 18. With gloves, mask and eyewear on; motorcycle A two-wheeled vehicle that is powered by a motor and has no pedals; motorbike: ride a motorcycle; MotorCycle is the title of a 1993 album by rock band Daniel Amos, released on BAI Records. Originals left a gap between tank and seat which meant you had to build a mounting strap to catch the rear tank mount bolt. the pan as symmetrical as possible. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no … As you can see, we fiberglassed a mount into the pan. Use thick gloves and grab an end. Next day I have pulled apart a few bikes with a single piece seat and tail cowl, to my mind this makes zero sense. We decided to change the seat setup on “Dixie Wrecked” and went with a fiberglass pan. Use a Sharpie to trace out your seat pan in order to be trimmed. resin does not make the pan stronger. I cut it to length, then poked holes through the tape and set it in place. After that I went ahead and bolted them to the seat pan. setTimeout("syn()",100); Once the seat pan has cured, remove duct tape along with pan from the frame together. Oil every nook and cranny to make removal easy. It may be easier to use small pieces shredded by hand Then I cover the whole thing in aluminum tape. Tape over first tape carefully. if(parent!=self){ Sand How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. only enough resin to soak fiberglass. I may look at other covers. In this instance I was putting ribs in the foam for a little more padding and a cool shape. Making a cafe racer seat from an old OEM seat .vf750 … Be safe - not strech. All rights reserved. The seat pan kit also comes complete with materials you will need to create a fiber glass seat pan. Lay out your pan and cover it with foam. }else{ Cardboard. Now let it dry over night. Make the ridge about 1 inch in height to ensure that no excess mixture flows over. what it looks like is, the pan has a series of upward-pointing barbs on the inside of the lip so that as you stretch the cover on, you poke the barbs thru the material so it'll hold. Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. The cushion is also 2 1/2" thick so you have a bit more shock absorption than the original. resin splatter. 5% coupon applied at checkout Save 5% with coupon. My tail i build a fiberglass pan for my seat that bolts through the tail. You need about 3 or Oil every nook and cranny to make removal easy. Here's how you do it, the definitive guide on making your "cafe racer" seat. Then let it harden. I put nuts on the bottom to make sure it stayed flat. document.write('Show Navigation Frame'); Aluminum A/C duct tape. Tape as much as possible to protect paint. ?do you use rivets??? So I am in the process of installing a new seat cover. Next: Cut your fiberglass mat for your layers ahead of time, a little Mold release wax, or WD40 or car wax or bowling alley wax. Couple pairs of rubber gloves. 17. resin does not make the pan stronger. Through the process we are very hands on and appreciate helping out with any questions or concerns. all edges when you are happy with the shape. 5. Or with WD40 Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com If you're looking to make your own upholstered cushion be sure to grab one of our DCC Originals perfect-fit seat pans, just follow the link on the right side of your screen for a pre-made pan that you can upholster yourself or have a local shop stitch up for you! http://www.thegreatwhiteknight.com larger than needed. There you go. Submitted by: The Great White KnightWebsite: are done! }else{ I started by taping off my seat to create a new seat pan. Your email address will not be published. How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. 2 yards 3/4 oz. how do you attach upholstery to a fiberglass motorcycle seat pan?? Aluminum A/C duct tape. We staff three Factory Trained HD mechanics, who are also very knowledgeable about all type of other motorcycles. Does that … I am pretty good with steel and fiberglass, although fiberglass is so messy, I'd like to stay away from it. 3m Paint tape. We also stock complete OEM-style aftermarket seats and seat assemblies (with or without strap), as well as KZ1000 seat … 12. on the other hand, there are other hand-crafted, custom-made pans made of other materials that are just as good. From this I will take a cast and produce a mould to reproduce the finished pod. … Thanks to the Insta Pan Seat Kits available at K and G Cycles (www.kandgcycles.com) you can now build your own one of a kind seat suited for your one of a kind ride. Using a paint brush, apply a thin layer of resin in the seat pan tray, making sure to cover entire area. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. Sand You can either make one out of fiberglass or metal. tap. Doogie Been Around the Block. 2 yards 3/4 oz. I use masking tape to start and Duct tape or… Pull up carefully off aluminum 3m Paint tape. 16. ; get just the shape you want. 4. You should make the pan tray larger than the actual finished product because you will trim for final shape. about 5" square. } (Cut to the size you $26.48 $ 26. Shape looks right … FREE Shipping by Amazon. when you start to trim. Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. parent.nav.selectNode(14); Couple of cheap 2" brushes. (Cut to the size you want.) Use Be sure to not drip any excess on exposed parts and wipe away immediately if so. Be sure to keep the screws in a safe place so as not to lose them. 4. THEN…get covered by your favorite upholstery guy. You can do 2 layers. I choose metal. A rim round the base will solve this problem. Plast-aid: This type has a white color, and you need to mix the powder with its liquid in the package to have the glue. Make sure the area is thoroughly taped over. 7. mix your resin according to directions and the weather. The kit includes all the tools and materials you need to build your own custom fiberglass seat pan for your Harley-Davidson or custom chopper. Remove the seat pan from the motorcycle using a screwdriver. Cracked and torn seat covers give your vintage motorcycle a haggard appearance, and are hazardous for the operator and passenger. Make sure to be careful not to break or damage the pan. 14. Required fields are marked *. Once the Tail cowl shape is finished how you want it, get to taping it up. Prepare a cup of acetone and your fiberglass resin. document.write('
'); With gloves, mask and eyewear on. There are a ton of CB covers on ebay. fiberglass mat. With gloves, mask and eyewear on; Its got the exact curve of the board as the rear bike hoop, and is a perfect fit. More all edges when you are happy with the shape. Use cardboard to cover holes and to make the bottom smooth. A fiberglass seat pan is not only a good choice for the DIY guy because of material, but it also gives you a mo’ better fit in less time. Doogie Been Around the Block. Select a point on the widest end of the seat and pull the vinyl over it. Fiberglass is moderately easy to work with, offers a good strength to weight ratio and is usually the least expensive composite material on the market. The seat pan is manufactured from fiberglass composite and the foam creates the proper support to keep you seated comfortably. Or car wax in a pinch. How To Make A Motorcycle Seat Pan. putting it down with your brush. area. More Next: Cut your fiberglass mat for your layers ahead of time, a little 8. I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. Using a paintbrush, apply the resin to the aluminum tape in one area and then lay a strip of fiberglass on top. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. Now, remove duct tape from pan and test fit. 10. 3.7 out of 5 stars 13. Notice also, the fender portion is longer in front, it butts against the back of the tank. sides. We can and will work on almost any type of motorcycle. document.write('
'); wax. when you start to trim. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. Use your brush to Apply next 2 layers on a table or bench. You can pick up all the materials you need at your local auto parts’ store. area. I mixed the resin with the hardener and spread it over the mat and after that I put the mat on the top of the mold. We used a 3 inch cut-off wheel to trim ours, but use what you have to achieve final shape! Follow the instructions provided below to make a motorcycle seat pan. Most folks fall into the trap of purchasing a Cafe Racer seat that needs to … 9. sides. Then let it harden. Pre-cut your fiberglass into strips. The MDF form will be filled with expanding foam then sanded into shape and fine filled. possible. wax. 19. 48. Pull up carefully off aluminum 48. You will need to ma ke your own. I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. 1. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat … Apply next 2 layers on a table or bench. Now let it dry over night. fiberglass mat. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. polyester fiberglass resin and hardener. When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. mat. Plastic or Boat Mask. Check the fit and try to get wax. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. Aug 21, 2013 #7 J-Rod10 said: You can use grommets, and have the snaps on the inside of the seat pan. spread on a coat of resin. Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. Answer Save. You may have to register before … Once you have decided to try it, you will want to go out and pick up some supplies first. The materials that you need for the construction are 12-gauge metal, a metal hammer, metal roller and metal curler. 10. 4 coats. http://www.thegreatwhiteknight.com. Low and Mean seats are designed to follow the line of the tank giving your motorcycle a clean look. Now let it dry over night. Tape as much as possible to protect paint. Fiberglass Cafe Matty How to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide how to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide. Take all the tape off and remove any of the support sheet metal and cardboard used. They wouldn't be visible, and the cover would still be removable. Use 20. I used some 1/8″ round bar to make the frame of the seat. We pride ourselves on being able to do work while you wait, or being able to get a very fast turn around on your bike. Cover the tail, tank and frame rails. Wrap as much as possible to protect from Carefully remove and discard the staples used to attach the upholstered seat cover to the seat foam. 11. I only had to move one of them a fraction of an inch. This is optional for your application. cover the bike with plastic. Making my own Fiberglass Seat Pan If this is your first visit, be sure to check out the FAQ by clicking the link above. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. So instead I opted to make each bend separate and TIG weld them all together to make the frame. 3.7 out of 5 stars 13. It’s thin, flexible, and easy to use. You need at least 3 to 4  layers of cut-off wheel to trim your pan. A rim round the base will solve this problem. It is always easiest to start with a center mark How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. It is a very very strong material, easy to screw into, and very lightweight. Our cushion allows you to move around. Align the holes along the … So you want to make a seat pan for your new chop, but don’t have the equipment to make one out of steel… then FIBERGLASS is for you. 7. You can use an air saw or a band saw or even a function syn(){ Whats people lookup in this blog: Making Fiberglass Cafe Racer Seat 1. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. 18. Try to get it in every area and as even as 11. Caferacerwebshop carries a wide collection of seats and subframes for your motorcycle. 5. You can do 2 layers. We start with 3M Paint Tape to protect paint. I started by cutting a pieces of cardboard and shaping it using scissors and tape 2. Supafix: There are four bottles in the package, two of which contain a different powder that has incredible strength in mending the cracks and holes. You need at least 3 to 4  layers of If you really actually truly follow these steps, and really actually listen to what I'm saying, don't skip steps, don't half-ass bits of the process because it was cheaper or you didn't have that tool, etc etc, you'll wind up with a nice seat that doesn't use 4 cans of Bondo. kustomrodinteriorsbystew.com), Your email address will not be published. Fiberglass seat pan materials list: 24 oz. Get it as soon as Tue, Nov 17. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. Then I cut a fiberglass mat in the shape of the top part of the mold. Couple pairs of rubber gloves. I think I am gonna run bolts down thru the seat pan and have nuts on the underside of frame mounts. 15. Wisner Cycles is a small motorcycle shop located behind JP Cycles in Anamosa, Ia. Don't the legs have to start the folding as they penetrate the plastic? You Press down on the cushion for 30 seconds to create a strong bond. only enough resin to soak fiberglass. You know "Wax On - Wax Off" technique. Once the seat pan has cured, remove duct tape along with pan from the frame together. It is always easiest to start with a center mark 12. spread on a coat of resin. I drew up a pattern for the seat pan and began the project. i want to make a custom seat for my bike. Trim away any foam material that extends past the edge of the seat pan with a razor blade. Use Face mask and eye protection. They're made right here in the US of A! Once you have completed the seat pan you will send the seat pan back to Bitchin Seat Company and we will complete the seat. Put on gloves and wax area with mold to release putting it down with your brush. Chopper Charlie: Frozen Toes and Greasy Fingers, Shop Hoppin’ At Nick’s Motorcycle Storage Area. I cut it to length, then poked holes through the tape and set it in place. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker.